I'm asked frequently asked about recommendations for Tool Recommendations for your PC & Case Modding Arsenal,
Me and my Greenlee Knock out Punch!
We welcome everyone to post this own Recommendations for Modding Tools!
Order the Xtreme Modright Mod Mat
This 1/8" Rubber Work Surface is safe for working on PC hardware that includes Motherboards, PCB circuits, Video cards, Expansion cards, Liquid Cooling Components, Power Supplies, Radiators, Waterblocks, Windows and any electronic parts.[/size]
Easy to read bright graphics with printed US and Metric rulers and guidelines for referencing all Motherboard dimensions.[/size]
THINK SAFETY FIRST!
If you prefer some stylish and comfortable safety glasses, I wear these Smith & Wessons
1x Pair LED Safety Glasses, http://mnpctech.com/...ht-temples.html
Optimal style in safety eyewear, with clean lines and sports appeal
- LED Temples
- Ventilated, straight-back flexible temples provide cool, pressure free fit
- Rubber temple tips keep eyewear secure for the active worker
- Built in rubber nose piece provides all day comfort
- 9.0 base curve polycarbonate lens provides maximum vision protection
- Exceeds ANSI Z87.1 High Impact Requirements
Clear Lens Features:
- General purposes for indoor applications that require impact protection
- First class optical lens provides unrestricted vision
- Offers protection from excessive glare
- Provides 99% protection from harmful UV-A and UV-B rays
- Stylish, ergonomic frame combines with sleek polycarbonate lenses for the ultimate in protection and style
Respirator Mask with canister filters
Use when sanding, painting or using any hazardous chemicals
The PC Case Nibbler is an Affordable and Quiet Tool is used to cut soft material, such as sheet metal with minimal distortion. Nibblers are usually used to remove larger pieces of the material, before moving onto a hand file. Cut up to 1/16” Copper, Aluminum & plastic. Up to 18AWG Mild steel. Ideal for .062in PC board material. Hardened tool steel punch with steel body. 3/8" starting hole needed for cutouts.
Rotary Cutting Tool
The most versatile tool for case modding. You can cut plastics, metals, grind and polish. Dremel brand is most popular. Black & Decker and Craftsman versions are also popular.
My review of the Black & Decker RTX Rotary Tool, which retails for $39.99!!!!!
" The flex-shaft to be one of the most useful Dremel tool accessories. It's great for those remote, hard-to-reach areas of my work pieces where the width of the tool itself would hinder my efforts, ot it just can't reach. It took a while for me to get the hang of using it, since it required a bit more hand control than I originally anticipated. Just make sure to keep it as straight as possible, and don't bend it too much- it heats up pretty quickly, especially at the bends" - Zagnorch
Dremel Techniques For Case Modding, Part 1
Dremel Techniques For Case Modding, Part 2
I hear a lot of complaints about cutting discs breaking when cutting metal.
You need to use aluminum reinforced discs like these Reinforced Dremel Cutting Discs
Reinforced 1.5" Dremel Cutting Discs.
Cordless Power drill
Minimum volts recommended is 14.4V, but 24v would be ideal with bit sizes 1/16 through for cutting various mounting holes and operating hole saw attachments.
Hole saw attachments for Drill
For cutting fan holes in acrylic and metal.
80mm = 3” hole saw
92mm = 3.5” hole saw
120mm = 4.5” hole saw
You can use 5.5" size Hole Saw Attachment for installing 140mm fans (140mm = 5.51181)
Amazon has good selections for 5.5" "Bi-Metal" Hole Saw attachment for your Power drill, HERE
Video Guide To Using Hole Saw Attachments For PC Modding
In order to use the Hole saw, you'll need an Arbor that fits your Powder Drill or Drill Press. Mine is 1/2"
Amazon.com: Lenox Tools 300033L Solid Shank Arbor for Hole Saw: Home Improvement
Here are some Handy template for Cooling Fan print-outs to download. (PDF Files) :thumb:
Before printing, you must select "None" for page scaling in your print dialogue box!
Download Page for FREE PC Cooling Fan & Radiator grill template download
140/280/420/560 Fan or Radiator Templates Download Page
Another Method for making holes in your PC case or chassis is a Greenlee Knock out Punch. These make very clean cuts, that don't require deburring the edges.
Greenlee part # 730EBB-120 Last time I inquired, they were around $450 in the states + Large 3/4" socket wrench, and 2" socket. I wouldn't use anything less than 19" long socket wrench. Estimated purchase price of $550 new.
Threaded shaft of Knock-out punch
Knock-out punch blade
Ready to cut hole.
You need leverage. Using 19" Socket wrench to draw in knock-out punch balde
Video Guide on using Greenlee Knock Out Punch
Roper Whitney No. 5 Jr Hand Punch kit available here
Hand punch (estimate $60 new)
(for cutting fan mounting holes or enlarging existing fan mounting holes for rubber silencing grommets)
Hand Punch makes clean fan screw holes. No deburring.
You can use the Roper Whitney Hand Punch for making holes for PC Cooling Fan Silencer Grommets
Used for cutting panels and acrylic sheets. (minimum 18 teeth metal cutting blade) Black & Decker brand Jigsaws available here
Deburring jagged edges on both plastic and metal.
12” and 24" Combination Square Rulers are great for Aligning window cuts, fan holes etc
Combined with 120mm PC Wire Fan Guard for determining new fan hole location
It's not considered a tool, but it's become common stable in PC & Case Modding, it's the "Tape of the Gawds" Good Ole, Scotch #4010 Super strength adhesion clear mounting tape. Used for mounting windows in computer cases.
If you plan to re-paint your Computer Case chassis, you'll need to dismantle it by drilling out the factory rivets with 1/8" drill bits. You must use a Pop Rive Gun to replace all of the rivets with new ones.
Metal Tin snips
Cutting Modders Mesh & Sheet metal
Save time and headaches!
Using 24 Pin ATX Power Supply Removal & Molex Pin Extractor Tools when custom sleeving your Power Supply and Molex connectors.
[b]A good SAE/Metric Hand Tap & Die Set will allow you to thread and repair stripped screw holes. For PC Modding & Repairs, I suggest purchasing a set that has tap sizes for 6/32 and 4/40 screws.
60 piece set for $39.99 on Harbor Freight
Drill bits for cutting Plastics
Metal drill bits will not work for acrylic or plastic, they're made to bite into the metal as they are pushed into it. If they are used on acrylics they will chip and cause other damage to the plastic. When drilling holes for screws, you must make the hole larger than the screw itself to allow for expansion and contraction of the material. If not you will cause stress cracks at the hole and they will spread!
For custom wiring, you'll need a Soldering Gun or Wand
The ideal set up is this 40 watt "Soldering Station" by Weller (WLC100) $56.99 on Newegg
It hold your wand, for safety sake! You can adjust the Wattage. You can clean it on the included sponge, which rids the tip of oxidation that builds up on its surface, which accumulates rather rapidly and becomes a corrosive agent that will eventually eat away at the tip and ruin it.
This WELLER 8200is the type of Solder Gun I grew up with... A built-in light to illuminate your work, and heats up very quick with 100 - 140-Watts of heat.
Heat Gun for use with heating rigid acrylic tubing for liquid cooling or Cable & Wire Heat shrink tubing, bending acrylics/plastics
heat gun items - Get great deals on Home Garden, Business Industrial items on eBay.com!
To clean and debur edges of the rigid acrylic tubing for PC liquid cooling, you can use hand file or medium grit sandpaper. I've opted for quicker solution and used Plumber's tubing reamer. You can pick-up these Tubing / Pipe Reamers at most Home Improvement Stores, in their Plumbing Aisle. Pretty handy tool for this task, so placed a bulk wholesale order and stocking them here,
Tubing Reamer / Deburr for Rigid Acrylic Tubing, used for Hardlined Liquid loops in Pcs
Place reamer on flat surface, hold it in place, apply pressure while twisting or rotating tube clockwise or counter clockwise between three blades, then flip reamer upside down and repeat for inner diameter.
...then flip reamer upside down and repeat for inner diameter.
It does decent job... you can also use medium grit sandpaper or hand file as alternative
Hand Gloves are Very Important addition to your Modding Arsenal
I've purchase a box of Disposable Latex & Rubber Gloves for these tasks
1. Handling Any Chemicals
3. Adhesives & Epoxies
4. Applying Thermal paste or handling CPUs or Waterblocks
Link to PC Modder Work Gloves
I use Leather Worker Gloves for Safety in tackling these tasks
Operating Power Tools
Bending Acrylic or PETG Tubing
the Ultimate Hacksaw! .....which I'll be using for cutting Copper tubing for hard line liquid loops
$37.76 on Amazon, http://www.amazon.co...e/dp/B000FK3WQO
- Standard 90° for general use
- 45° angle for flush cuts
- Low profile position for tight spaces
- Takes Sabre saw blades for a wide variety of uses
- High tension for tightening the blade up to 30,000 psi
- Cushion grip handle for better control and comfort
- Magnetic blade storage inside frame
Cast aluminium construction for durability. Cushion grips at each end for comfort and safety. The Nicholson Professional 4 in 1 Hacksaw Frame is a high quality, lightweight high tension hacksaw frame designed for the professional and serious user that offers four different cutting options for greater flexibility. When you're working away from the workshop this represents true value. It is hard to get excited about a hacksaw, but the Nicholson four functions is different and worth a look. With the far end folded back into the frame the blade can be mounted diagonally forming a high access hacksaw for cutting in restricted areas. Last but by no means least the design allows you to fit a sabre saw blade to the end of the frame, limiting cutting potential only to the variety of sabre saw blades in your possession. There is storage for two to three blades in the frame. 300mm blade.